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Levinson Rev. 3

Parts List

Here's a list of parts needed for the build:

Levinson Rev. 3 PCBs, diodes, and transistors laid out

Build Steps

Here's a summary of the build steps:

  1. Prepare components
  2. Solder components
    1. Solder diodes
    2. Solder push button and TRRS jack
    3. Solder I2C resistors (optional)
    4. Solder LED components (transistor and resistors) (optional)
    5. Solder Pro Micro header pins
  3. Add 2u stabilizers to PCB (optional)
  4. Add switches to switch plate
  5. Solder switches
  6. Solder in-switch LEDs (optional)
    • Note: For Choc switches or Kailh Box switches, LEDs must be installed before the switches.
  7. Flash Pro Micros
  8. Solder Pro Micros
  9. Solder RGB strip (optional)
  10. Assemble case
  11. Insert standoffs into middle layer (optional)
  12. Screw standoffs into switch plate
  13. Attach bottom plate using screws

Prepare components

Bend the diodes, first technique, bend them around your finger:

Bending diodes around finger

Second technique for bending diodes is to do it around a stack of plates:

Bending diodes around a stack of switch plates

Strip of diodes bent now:

Strip of bent diodes

Ripping off the paper holding all the resistors together. Grip the diodes tightly so they don't bend as you're ripping the paper off.

Ripping paper strip off bent diodes

All separated from the paper, ready for insertion into PCB:

Bent diodes separated from paper

Solder Components

The diodes, resistors, transistors, push buttons, TRRS jacks, and Pro Micro header pins can be soldered in any order.

Add diodes

On the bottom side of the PCB, insert diodes with the black line towards the bottom. Square = Black line. All of the diodes are oriented vertically on the PCB:Diodes Inserted in PCB Bottom Side

Sticking the diodes on the top side of the PCB is not recommended, because you can't replace them once everything is assembled using that method.

Bend the legs out to hold the diodes in place for when you solder them in:Diode Legs Bent Out for Soldering

Clip the diode legs off:Flush Cutters Clipping Diode Legs

Add I2C resistors (optional)

Add the I2C resistors to the left PCB, orientation does not matter for resistors: I2C Resistors Added to Left PCB

Add TRRS jack and reset button

Add the TRRS jack and reset button to the PCB: TRRS Jack and Reset Button on PCB

Solder reset button: Soldering Reset Button to PCB

Solder TRRS jack: TRRS Jack Soldered on PCB

Add LED support components (optional)

Add a 4.7kΩ resistor for LED support in the RQ1 slot: LED Support Resistor Added to PCB

To add the transistor, tin one of the pins on the PCB first: Tinning Transistor Pad on PCB

Hold the transistor with a pair of tweezers and align it over the footprint. Then solder the first pin: Tweezers Placing Transistor on PCB

Check the alignment of the transistor: Transistor Alignment Check on PCB

Once you're satisfied with the alignment, solder the other 2 pins: Transistor Fully Soldered on PCB

Add 470Ω resistors for LEDs. Resistors don't have polarity, so orientation doesn't matter: 470Ω LED Resistors Added to PCB

Resistors all added: All Resistors Installed on PCB

Add Pro Micro header pins

Standard installation of Pro Micro with header pins

Insert the header pins into the left PCB: Header Pins Inserted in Left PCB

Insert the header pins into the right PCB: Header Pins Inserted in Right PCB

(Optional) Remove plastic on header pins so Pro Micro port is flush with PCB: Tweezers Removing Header Pin Plastic

(Optional) Plastic all removed: Header Pins with Plastic Removed

Don't solder on the Pro Micro yet.

Installation of Peel-A-Way sockets (optional)

If using Peel-A-Way sockets instead, insert strips into the PCB: Peel-A-Way Socket Strips in PCB

Hold the strips down using tape: Tape Holding Socket Strips Down

Flip the PCB over and solder the pins: Peel-A-Way Sockets Soldered from Below

Soldering complete: Peel-A-Way Socket Soldering Complete

Remove plastic covering around sockets: Peel-A-Way Socket Covers Removed

Add 2u stabilizers to PCB (optional)

Add the 2u stabilizer if desired. Do this before installing the switch plate and switches: 2u Stabilizer Installed on PCB

Add switches to switch plate and solder

For Kailh Box and Kailh Choc Switches - Install LEDs before this step

For Kailh Box and Kailh Choc switches, there is no cutout to insert in-switch LEDs through, so the LEDs must be added first. Skip to the LED installation step and then come back to this step of switch installation.

Add switches into the switch plate. It's a good idea to add switches to the corners first and then solder them before installing the rest of them: Corner Switches in Switch Plate

Fit the switches and plate onto the PCB: Switch Plate Placed on PCB

Solder the switches onto the PCB: Corner Switches Soldered on PCB

Add the rest of the switches and solder: All Switches Installed in Plate

Solder in-switch LEDs (optional)

Polarity of the in-switch LEDs is important. Match up the longer leg of the LED to the + sign of the LED pins on the PCB: LED Inserted in Switch on PCB

Bend the LED legs out so it doesn't fall out while soldering the LED in: LED Leg Bent Out for Soldering

Solder the LED legs and then clip the excess length on the legs: LED Leg Soldered and Clipped

Flash Pro Micros

Flash both of the Pro Micros before soldering them to the board to ensure that they work properly.

Solder Pro Micros

Standard Installation

Clip the switch pins of the 2 switches that the Pro Micro will sit on and add some tape: Tape Over Switch Area for Pro Micro

Place Pro Micro onto the header pins: Pro Micro Placed on Header Pins

Solder the header pins to the Pro Micro and clip: Pro Micro Soldered to Header Pins

Do the same for the other half: Both PCBs with Pro Micros Installed

Add tape on top of the Pro Micros to prevent them from touching the bottom plate (important for metallic plates): Tape Added on Top of Pro Micros

Installation with Peel-A-Way sockets (optional)

If you added Peel-A-Way sockets to the PCB, begin by overlaying the Pro Micro above the sockets and inserting clipped diode legs into the sockets: Pro Micro with Diode Legs in Sockets

Start by soldering one corner first and checking alignment: Pro Micro Corner Pin Alignment Check

Do the other corners: Pro Micro Corner Pins Soldered

Insert diode legs into the rest of the sockets, then solder and clip: Pro Micro All Socket Pins Soldering

Pro Micro with Peel-A-Way sockets and diode legs inserted

Solder RGB strip (Optional)

See the Adding RGB Underglow Guide

: RGB Strip Connected to PCB

Assemble case

Insert the screws through the top of the switch plate and attach standoffs from the bottom side of the plate: Screws and Standoffs on Switch Plate

(Optional) If you have a acrylic middle layer, insert it now around the standoffs: Acrylic Middle Layer Over Standoffs

Put bottom plate on and add screws: Bottom Plate Screwed onto Standoffs

You did it!: Completed Levinson with All Switches